Sector

GRP Grating and Handrailing for Battery Storage (BESS)

Battery energy storage systems (BESS) are a growing part of the energy system. Byggkomposit supplies GRP products for safe, electrically non-conductive access around battery containers.

Battery Energy Storage Systems (BESS) play an increasingly important role in the electricity grid — as balancing capacity for renewables, for frequency response and as local support in industrial and property sites. When new BESS installations are built, specific requirements apply to the materials surrounding battery containers, inverters and DC connections. GRP (Glass Reinforced Plastic) is used today for access routes, platforms and handrailing in this type of installation.

Byggkomposit supplies GRP structures to contractors and utilities expanding battery storage — both grid-connected sites and industrial installations. The material is electrically non-conductive, available in fire-rated grades and has a low self-weight, which can simplify installing sections without a crane. Fire rating, load and electrical safety should always be verified against the project's technical documentation and risk assessment.

Image collage

Reference images

GRP stairs, grating and handrail provide service access to BESS equipment.
Protective GRP grating fence around electrical equipment in a BESS facility.
Protective GRP fencing separates high-voltage equipment within a BESS facility.

Properties relevant to BESS installations

Six properties of fibreglass composite commonly specified on BESS projects.

Electrically non-conductive

GRP does not conduct electricity, which is relevant when working near containerised battery modules and DC connections.

Fire-rated grades available

GRP panels are available in fire-rated grades for battery containers and service walkways. The required fire class should be verified against project documentation.

Fast installation

Pre-assembled, low self-weight sections can help contractors meet installation programmes on BESS projects.

Gritted anti-slip surface

An anti-slip surface in all weathers, relevant for service technicians moving through narrow walkways between containers.

Simplified earthing design

A non-conductive material can simplify earthing design compared with steel structures in the same environment.

Corrosion resistant outdoors

BESS installations often stand outdoors for long periods. GRP does not rust and normally needs no protective coating.

Applications at battery storage sites

Service walkways between containers

Larger BESS sites consist of rows of containers with narrow service walkways between them. GRP grating and platforms give staff anti-slip, non-conductive surfaces to move on. The low self-weight of the sections makes them easy to lift away during service work.

Access platforms and maintenance landings

Tall containers and stacked BESS modules require platforms for access to roofs, ventilation and control equipment. GRP platforms with integrated handrailing can be installed without welding near live equipment. Loading and fixings should be sized and verified for each installation.

Handrailing and fall protection

GRP handrailing around roofs, ramps and container crossings can meet fall protection requirements without introducing conductive metal into an electrically sensitive environment.

Cable ladders and installation details

GRP pultruded profiles and composite cable trays can complement the electrical installation and simplify earthing design. The material resists moisture, but any effect on EMC should be assessed for the system in question.

A new sector with specific material requirements

The BESS market is growing and project timelines are often short. GRP products can be a suitable choice when electrical safety and fast installation both need to be addressed. We are happy to discuss fire rating, sizing and documentation for your battery storage project — the final specification is always confirmed against the project's requirements.

Want to explore Dura Composites' global reference projects in BESS? Read more about GRP in BESS and battery storage at Dura Composites (opens in a new tab).

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